500D Abrasion-Resistant PVC Coated Oxford Fabric
Description
Product Overview
500D Abrasion-Resistant PVC Coated Oxford Fabric combines high-tenacity 500-denier woven polyester with a protective polyvinyl chloride backing. It provides an ideal balance of tensile strength, weight, and operational flexibility for light and heavy industrial sewing.
The integrated PVC coating forms a tough seal against fluid penetration, friction, and daily mechanical wear. Engineered for smooth pattern cutting and seam stitching, this material delivers long-term durability for demanding commercial textile applications.
Technical Specifications
|
Parameter |
Specification |
|
Base Material |
100% High-Tenacity Polyester |
|
Yarn Count |
500D × 500D |
|
Coating Type |
PVC (Polyvinyl Chloride) |
|
Weave Pattern |
Plain Oxford Weave |
|
Usable Width |
1.48 m – 1.50 m |
|
Weight Range |
320 gsm – 550 gsm |
|
Thickness |
0.35 mm – 0.55 mm |
|
Hydrostatic Head |
Up to 10,000 mm H2O |
|
Abrasion Resistance |
Over 20,000 Cycles (Martindale Test) |
|
Packaging |
Roll packing with protective inner film and woven bag |
Key Performance Characteristics
High Tensile Strength
The 500D polyester weave resists heavy pulling, tearing, and seam splitting under load.
Waterproof Polymer Barrier
The solid PVC layer stops water penetration, wind, and surface dirt.
Abrasion Resistance
Formulated to handle continuous friction, dragging, and contact with sharp tools.
Dimensional Stability
Maintains flat structural tension during high-speed cutting and multi-needle stitching.
Tailored Formulations
Coating chemistry can be adjusted for specific weight, cold flexibility, or flame retardancy.
Efficient Sewing Performance
Feeds smoothly through industrial sewing equipment, hot-air taping, and high-frequency welding.
Primary Applications of 500D Abrasion-Resistant PVC Coated Oxford Fabric
Tool Bags and Storage
Heavy-duty pouches, bucket liners, and rigid tool carriers exposed to sharp metal edges.
Luggage and Travel Gear
Durable shells for suitcases, duffel bags, cargo packs, and transport cases.
Technical Backpacks
Base panels, main compartments, and stress points on tactical or commercial packs.
Tents and Camping Equipment
Groundsheets, tent floors, folding camp chair seats, and gear bags.
Industrial Protective Covers
Fitted outdoor covers for machinery, generators, outdoor furniture, and vehicle storage.
Pet Gear and Travel Supplies
Scratch-resistant liners for pet carriers, seat protectors, and outdoor mats.
Customization Options
Color Matching
Exact matching using Pantone codes or physical master swatches.
Roll Widths
Custom widths produced to fit your cutting marker layouts.
Weight and Gauge Calibration
Flexible gsm and thickness adjustments based on your end-product target.
Coating Formulations
Specially mixed coatings for cold-crack resistance, UV stability, or flame retardancy.
Pattern Printing
Sublimation and screen printing for repeat patterns, camouflage, and logos.
Functional Finishes
Extra surface treatments for stain resistance, anti-mildew, or static control.
Manufacturing and Quality Control
Raw Material Inspection
Yarns undergo strict strength, denier, and elongation checks before weaving.
Base Weaving
Woven on high-speed water-jet looms to ensure precise 500D Oxford density.
Dyeing and Color Fixation
High-temperature jet dyeing delivers deep, uniform color fastness.
PVC Coating Application
Direct knife-over-roll coating fuses the liquid PVC paste into the base fabric.
In-Line Quality Checks
Continuous optical and manual monitoring for coating thickness, pinholes, and adhesion strength.
Embossing and Surface Finish
Custom surface textures like matte, semi-gloss, or diamond embossing are applied.
Testing and Roll Packing
Rolls are tested for hydrostatic head, tear, and abrasion before outer protective packing.
Logistics and Shipping
Secure roll handling and container loading ready for global transport.
FAQ
Q: What performance advantages does 500D PVC Oxford fabric offer over lighter deniers?
A: The 500D yarn construction provides higher tear strength than 210D or 420D materials while remaining lighter and more flexible than heavy 1000D fabrics. Combined with a PVC layer, it balances durability with reasonable total weight.
Q: Is this fabric fully waterproof?
A: The PVC coating creates a continuous, fully waterproof barrier on the fabric surface. Final product waterproofness also depends on assembly details like sealed seams and waterproof thread.
Q: How does this material perform under repeated friction?
A: The woven polyester face takes initial abrasion, while the bonded PVC layer locks threads in place to prevent fraying and fiber separation. Specific cycle ratings can be customized to pass Martindale or Taber test standards.
Q: What color development options are available?
A: Colors are matched against Pantone references, lab dips, or submitted physical samples using spectrophotometers to keep batch-to-batch variation within strict limits.
Q: Can sample swatches be provided before bulk production?
A: Sample swatches and sample yardage are available for sewing tests, die-cutting trials, and quality approval prior to commercial production runs.
Q: Can the PVC coating be adapted for cold weather use?
A: The PVC compound can be modified with special plasticizers to keep the coating supple and prevent cracking at temperatures down to -20 degrees Celsius.
Q: What information is needed for an accurate production quote?
A: Please provide target weight (gsm), usable width, coating thickness, end-use application, color reference, estimated order quantity, and required delivery terms.
Q: What is the main difference between PVC coated and PU coated Oxford fabric?
A: PVC coatings are thicker and heavier, offering superior waterproofing, stiffness, and wear resistance. PU coatings are thinner and softer, making them better suited for lightweight apparel or flexible gear.
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