Integrated Manufacturing of Polyester Oxford Fabric and Coated Textile Solutions
From weaving and dyeing to specialized coating, printing, and technical finishing, we provide end-to-end manufacturing capabilities for customized polyester Oxford fabrics and synthetic leather solutions.
600+ Water-Jet & Air-Jet Weaving Machines
450,000 m/day Woven Fabric Production
400,000 m/day Dyeing Capacity
7 Industrial PVC Coating Lines
8 Advanced PU Coating Lines
10 High-Precision Digital Printing Lines
6 PVC Synthetic Leather Production Lines
Our streamlined, vertical production chain ensures full control over lead times, material consistency, and structural integrity at every stage.
Raw Material Selection
High-tenacity polyester yarn sourcing and strict incoming lot verification.
Weaving
Precision weaving to establish correct denier, density, and physical strength.
Dyeing & Scouring
High-temperature dyeing for uniform color penetration and fastness.
Coating & Lamination
Application of functional polymer layers (PVC, PU, TPU, PE, TPE).
Printing
Precision pattern application using digital or rotary screen technologies.
Functional Finishing
Surface treatments including water repellency, UV protection, and flame retardancy.
In-Line & Final Inspection
Defect mapping, physical testing, and yield verification.
Export Packaging
Heavy-duty roll packaging with customized labeling and moisture barriers.
Global Shipping
Container loading, export documentation, and logistics coordination.
Production Facilities & Equipment
Weaving Operations
Over 600 high-speed water-jet and air-jet looms running continuously to secure reliable base fabric supply for large-volume contracts.
Dyeing Facilities
Daily throughput of 400,000 meters supported by automated color-matching systems and eco-friendly dye vats.
PVC Coating Lines
7 dedicated heavy-duty coating lines engineered for uniform film thickness, high hydrostatic head resistance, and superior backing adhesion.
PU & Technical Coating Lines
8 specialized lines delivering breathable, flexible, and weather-resistant polymer backings.
Digital & Screen Printing
10 digital lines dedicated to complex custom graphics, fine geometric patterns, and quick-turn sampling.
Synthetic Leather Production
6 continuous lines producing durable PVC synthetic leather for bags, protective covers, and outdoor gear.
Fabric Development & Customization
We collaborate directly with global buyers to engineer technical textiles tailored to exact performance benchmarks and regional regulatory standards.
Structural Specifications
• Denier Range: 150D, 300D, 400D, 600D, 900D, 1200D, 1680D, and custom weaves
• Density & Weight: Tailored thread counts and GSM targets
• Usable Width: Standard and wide-format options from 58" to 72"+
Coating & Backing Technologies
• Polymer Types: PVC, PU, PE, TPU, TPE
• Finishes: Matte, glossy, textured, embossed, clear, or color-matched backings
Performance Enhancements
• Hydrostatic Pressure / Waterproofing (up to 10,000mm+)
• High Tensile & Tear Strength
• UV & Weather Resistance
• Flame Retardancy (REACH, EN71, California Prop 65 compliant options)
• Abrasion & Scratch Resistance
• Water Repellency (C0, C6 DWR treatments)
Quality Assurance & Testing
Quality control is integrated into every step of the manufacturing cycle to minimize defects and eliminate lot-to-lot color variation.
Inspection Workflow
• Raw Material Verification (Yarn denier and filament consistency)
• Greige Fabric Inspection (Weaving defect detection before dyeing)
• Dyeing & Color Matching (Delta E evaluations under multiple light sources)
• Coating & Lamination Inspection (Adhesion and coating thickness checks)
• Finished Goods Grading (4-Point System inspection before rolling)
• Final Packaging Check (Roll length, labeling accuracy, and protective wrapping)
In-House Laboratory Testing
• Fabric Weight (GSM) Verification
• Hydrostatic Head & Water Column Resistance
• Tensile & Tear Strength (Grab and Tongue methods)
• Color Fastness to Rubbing, Washing, and Light
• Martindale Abrasion Resistance
• Cold Crack & Heat Resistance
Global Supply & Order Fulfillment
Our operational infrastructure is designed to handle high-volume procurement, contract manufacturing, and strict international delivery schedules.
Scalable Bulk Output
High daily capacity guarantees short lead times for multi-container orders.
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Repeat Order Consistency
Digital recipe recording guarantees precise color and technical matching across reorders.
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Rapid Prototyping
Technical lab dips, strike-offs, and custom sample rolls supplied prior to mass production.
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Full Regulatory Compliance
Materials formulated to meet global environmental and safety directives.
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Export Logistics
Complete support for container packing, palletization, customs paperwork, and port delivery.
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